Injection Molding and Manufacturing Capabilities
Specializing in full service custom injection molding manufacturing, Bengal Industries assists our customers by managing projects from tooling, prototyping and pre-production to PPAP approval and full production. The core of our services is custom precision injection molding, but we also provide value-added secondary, assembly and tool making services.
These services include:
Molding Capabilities:
Although our molding capabilities include insert / over molding and precision gear molding, we have the experience and capacity to handle a range of requirements, including specialized parts that need resistance to chemical/corrosion, pressure, lubricity, high temperatures and wear. We have years of experience producing a variety of products with injection molding manufacturing. Among them are engineering resins, including glass filled formulations, PTFE filled plastics, and mineral filled materials. This wide-ranging knowledge allows us to provide nearly any industry with fast, reliable service.
At Bengal Industries, our process control systems ensure development and implementation of effective injection molding manufacturing methods that enable consistency of production through all stages of the process, allowing our customers to be confident that the products we produce are of the highest quality.
Our setup technicians are trained in developing and saving critical processing information for injection molding manufacturing, including barrel temperatures, injection & hold times, back pressure, clamp parameters, injection speed, and shot size to electronic media from the sample or first production run. This information is then downloaded to the press's process control system for future production runs. The advantage of downloading this tested and proven information assures part consistency and faster setups, and it allows our clients to see for themselves the high quality of our products and services.
Bengal has very strong quality assurance processes built into the production flow. Our quality inspectors have six-sigma based training. Furthermore, we have state of the art optical gauging equipment checking all the parts produced at our 20,000 square foot facility.
Tooling, Fixtures and Maintenance:
In addition to injection molding manufacturing, we also offer in-house tooling services and mold maintenance and storage. These services help ensure that every mold has a long production life, as well as to control costs and quality. This same service area also develops fixtures to help streamline processes.
Depending on the application and scope of the program, fixtures are constructed from a selection of hardwood, aluminum or steel. Bengal has experience building fixtures for sonic inserting, sonic assembly, machining, part cooling/stabilizing, adhesive clamping and decorating, allowing us to effectively serve industries ranging from medical and pharmaceutical to automotive and many more with precise, reliable injection molding manufacturing.
Secondary Operations:
Bengal has the ability to provide secondary operations for injection molding manufacturing, including machining, degating, and adding inserts to a molded part. We also have a vast array of interchangeable assembly equipment to meet our customers' secondary needs.
Assembly Operations:
Over the years, Bengal’s capabilities have grown from injection molding manufacturing, and we are now able to offer our customers assembly services. These include, but are not limited to, ultrasonic insertion/welding, insert assembly, adhesive bonding, spin welding, custom packaging and complete actuator assembly & functional testing. Because these services are performed in-house, we are able to make them cost-effective without compromising the integrity of the final product.
Decorating Services:
As a part of our sole-source solution, Bengal can also take care of pad printing, screen printing and label application needs in addition to the injection molding manufacturing.
Click here to download a list of our equipment.
Please call us today if you feel that our capabilities match your requirements.
